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Uniformly applied, achieving the targeted film thickness stably. Ideal for next-generation battery development.
- Ultra-precise coating: High-precision control from several micrometers to several tens of micrometers - Compatible with glove boxes: Stable film formation in inert environments - Accelerating research and development: Material development for all-solid-state and secondary batteries
![[Free Handbook Giveaway] Series "Creating Membranes" Vol. 7](https://image.mono.ipros.com/public/product/image/591/2000651997/IPROS57045811209123844238.png?w=280&h=280)
Explaining table coaters and automatic coating machines for stably obtaining homogeneous films and coatings! A handbook is being offered!
There is a growing demand for research and development of coatings and functional films in various fields, ranging from advanced secondary batteries and semiconductor development to cosmetics and food. Without the stable acquisition of homogeneous films and coatings, accurate analysis of the performance of developed products cannot be achieved. As stated by JIS/ISO, automatic coating machines, also known as table coaters or automatic coaters, are essential for coating for film formation. In this series "Creating Films," we will introduce the AFA series of automatic applicators that condense the functions and performance demanded by the world, as well as the ALC series, which can be customized for full coating from postcard size to A3 and even 500×500mm. <Introduction to Previous Videos> ● Features of Bar Coater 1 ● Features of Bar Coater 2 ● Features of Wireless Bar Coater 1 ● Features of Wireless Bar Coater 2 ● Features of Block Applicator ● Features of Multi Applicator *For more details, please refer to the materials available for download or watch the videos below.
It is a comprehensive product catalog of KGK Corporation.
It is a comprehensive catalog of electronics and automobiles. It will be a comprehensive catalog centered on consumer electronics, electronic equipment, automobiles and transportation equipment.
The full coating process proceeds in a completely sealed state! A CED coater utilizing the latest advanced technology.
The "CED Coater (Closed Edge Die Coater)" is a coating device characterized by its completely sealed tank, head, and pump components. Since the entire coating process can be conducted in a fully sealed state, foreign substances such as dust and debris do not mix with the solvent, and the solvent does not evaporate by coming into contact with air, eliminating the need for dilution adjustments. The "CED Coater" can be described as the latest closed-type coater patented by Technosmart. 【Features】 ○ Closed coating system suitable for high-quality coating ○ Excellent operability, reproducibility, and maintainability ○ Superior coating film precision and smoothness ○ Die internal pressure control (optional) For more details, please contact us or download the catalog.
Coating of thin films below 10μm! A coater capable of complex arbitrary pattern coating.
The "Digital Coater" is a coating device capable of high-speed coating in a single pass using a high-resolution IJ head. It supports a variety of coating liquids including solvent-based, UV-curable, oil-based, and water-based. It features non-contact coating with a gap of approximately 1mm between the substrate and the IJ head. 【Features】 ○ Thin film coating with a WET of less than 10μm ○ Complex arbitrary pattern coating ○ Compact unit For more details, please contact us or download the catalog.
Excellent thin film coating performance! A coater that requires no skilled operators and is easy to operate.
The "Nano Coater" is a coating device with excellent thin film coating performance. It features an easy rod replacement system that allows for reduced maintenance time. It can be operated easily without the need for skilled operators. The coating speed range is up to 100m/min. 【Features】 ○ No scratches on the substrate ○ No streaks or unevenness ○ Excellent reproducibility For more details, please contact us or download the catalog.
Multilayered throttle structure! A coater that achieves simultaneous coating from single layer to multiple layers.
The "Multi-layer Die Coater" is a coating device that achieves simultaneous coating of single to multiple layers through a multi-stage throttle structure. It ensures gap clearance through a vacuum mechanism. It is optimal for special functional films and functional materials. 【Features】 ○ High-precision die processing technology ○ Internal structure reflecting the flow characteristics of the coating liquid For more details, please contact us or download the catalog.
Thin layer coating possible! A coater that accommodates a wide range of coating speeds from low to high.
The "VCD Coater" is a coating device that allows for thin layer coating and supports a wide range of coating speeds from low to high. It can widen the coating gap, preventing contact accidents between the substrate and the die head. It is ideal for applications such as optical film products, electronic materials, and energy-related fields. 【Features】 ○ With vacuum chamber ○ Slot die method ○ High precision film thickness distribution For more details, please contact us or download the catalog.
Ideal for research and experimental purposes! A high-precision coating machine with selectable drying methods.
The lab coating device (coater), which is in high demand as a machine to support corporate research and development, can be repurposed for the production of marketing samples aimed at new product development. Despite its compact design, it encompasses the entire production line with coater, floating, and winding/unwinding devices, making it sufficiently functional as a production machine depending on the intended product. 【Features】 ■ High-precision design suitable for research and trial applications ■ Various cassette change coater lineup ■ Various drying methods (drying nozzles can be selected) ■ Compact design that does not require a specific installation location ■ Cleanroom compatible For more details, please refer to the catalog or feel free to contact us.
A high-performance coating machine that maintains the excellent handling of the test unit and can accommodate pre-production before mass production.
The specifications aligned with production machines are versatile, functioning well from development to pre-production and small-batch production. The coating head, winding and unwinding devices, and drying oven are integrated in a space-saving manner. The operation is easy with a user interface designed for intuitive use. It is an excellent machine with great expandability, offering options such as slot die coating method, UV irradiation device, laminator, and extended drying oven. 【Features】 ○ Space-saving ○ Easy prototype coating ○ Maximum coating width of 600mm
![[Purpose-Specific Guide] I want an affordable and easy-to-use testing device.](https://image.mono.ipros.com/public/product/image/11f/2001091031/IPROS72877582766616894306.png?w=280&h=280)
A lineup of three types of general-purpose machines, including entry models and multipurpose machines!
We would like to introduce a general-purpose compact test machine handled by Kōi Seiki Co., Ltd. for those looking for an affordable and easy-to-use testing device. The "Mini Lab," which is suitable as an entry model before introducing full-scale equipment, is an ultra-compact machine that employs the micro gravure method. The "μ Coater" utilizes the micro gravure method, which is ideal for thin film coating. Additionally, the "β Coater," which adopts a knife method, allows for the easy creation of high-precision single-sheet samples. There are also models available that can be customized with optional features. 【Product Lineup】 ■ Mini Lab ■ μ Coater ■ β Coater *For more details, please refer to the PDF materials or feel free to contact us.
Compact test coating machine capable of thick application! Three coating methods possible on the same pass line!
The "TRI Coater" is a compact test coating machine (test coater) designed for those considering various coating verifications at their company. 【For those facing these issues】 ■ Want to improve verification accuracy and efficiency ■ Want to actually apply and test but have difficulty with verification 【Features】 ■ Three coating methods possible on the same pass line ■ Angle-adjustable slot die coating method ・ Adds angle adjustment functionality to a highly versatile slot die method. Can be used at a maximum of 90°, allowing for verification of vertical dies as well. ■ Drying oven adjustable up to 180 degrees ■ Excellent operability with a non-fixed touch panel ■ Incorporates tension control functionality that improves transport accuracy ★ We offer a free coating demonstration for customers considering the introduction of the equipment. *For more details, please refer to the related links or feel free to contact us.
We offer high-precision sheet types and micro gravure coating methods with short delivery times! We also have small test coating machines available.
We would like to introduce our products, the KOTA "β-coater/μ-Coater 350/TRI Coater." The "β-coater" is a high-precision sheet type that is easy to operate with a touch panel. The "μ-Coater 350" is an all-in-one model that includes essential functions for coating, drying, and winding, as well as a PLC and touch panel operation. Additionally, the "TRI Coater" is a compact test coating machine that allows for three different coating methods on the same pass line. Currently, if you place an order, we can provide delivery as early as the end of September 2024! (Once the planned quantity is reached, we will switch to regular shipping.) *For more details, please download the PDF or feel free to contact us.
Joint development with Yamanashi University! Droplets are miniaturized through electrostatic repulsion. As a result, there is less catalyst aggregation, enabling a high dispersion coating.
The "MES-Lab.RDE" is a catalyst coating device for RDE electrodes using the ES method. It features a simple configuration suitable for RDE electrode coating, incorporating all the necessary functions for catalyst application into a compact tabletop size. Additionally, the fine droplet formation due to electrostatic repulsion results in minimal catalyst aggregation, enabling a highly dispersed coating. 【Device Configuration】 ■ Coating nozzle unit (single nozzle) ■ Work stage unit ■ Droplet monitoring unit (camera, 7-inch display) ■ High-voltage power supply unit ■ Manual sack pack control unit ■ Operation panel *For more details, please download the PDF or feel free to contact us.
This is a coating machine with a heat cover that can dry thin films at a maximum temperature of 100°C after coating.
The MSK-AFA-III is a coating machine with a heat cover that can dry thin films at temperatures up to 100°C after coating. It features a built-in flat vacuum chuck, which securely holds the sheet and is very convenient during the application of thin films, ensuring a consistent film thickness. It comes with a film applicator with a micrometer for a width of 100 mm.
It is a large-size coating machine designed to apply a specific film thickness.
It is a large-sized coating machine. It comes with a film applicator with a micrometer that has a width of 250 mm.
Unlike conventional batch processes, the drying process is also completed entirely within the device! Compact design suitable for research use.
The "Satellite Coater" is a research coating device that allows the coating head to be mounted freely in any position—up, down, vertical, or both sides—centered around the backup roll. ☆ The top coating, bottom coating, and vertical coating can be easily changed according to the viscosity of the coating process ☆ This product can be utilized to create additional value targeting small-scale applications. 【Features】 ■ Compact equipment for research use ■ Individual drive system for the coating roll ■ The furnace body rotates 90°, accommodating both vertical and horizontal use ■ Coating is possible with a small amount of sample using a dripping method *For more details, please refer to the catalog or feel free to contact us.*
Uniform coating! Film coating and coating equipment capable of various thin film formation and surface treatment of substrates.
The "Dai-Coter" is a product of Ichikin Kogyo Co., Ltd., which manufactures and sells machinery for polymer chemical industries. This product is ideal for various thin film formation applications and allows for uniform coating. It uses a method where the coating liquid is extruded from a slit at the tip of a die head to coat the substrate. Since it can perform thin film coating without contacting the substrate, it is adopted in cutting-edge fields such as optical films, functional films, and lithium-ion secondary batteries. The film thickness is determined by the amount discharged from the die head and the speed of the substrate being transferred. The die slit width is set according to the viscosity of the liquid and the desired film thickness. Applicable viscosity: low to high viscosity 【Coating Equipment Lineup】 ■ Dai-Coter ■ Roll Coater ■ Gravure Coater ■ Bar Coater ■ Test Coating Equipment *For more details, please refer to the catalog or feel free to contact us.
Uniform coating! Film coating and coating equipment capable of various thin film formation and surface treatment of substrates.
The "Bar Rod Coater" is a product of Ichikin Kogyo Co., Ltd., which manufactures and sells machinery for polymer chemical industries. Bar Rod Coater This method uses a small-diameter rod called a wire bar to scrape off the liquid. Due to its low equipment cost and relatively simple setup, it is widely used for paper, non-woven fabrics, and high-performance films. The same mechanism is also adopted in batch-type research coating machines. The film thickness is determined by the wire wrapped around the wire bar or the depth of the grooves, the rotation direction, and the rotation speed. Applicable viscosity: low viscosity 【Coating Equipment and Coating Machine Lineup】 ■ Bar Rod Coater ■ Knife Coater ■ Roll Coater ■ Gravure Coater ■ Die Coater ■ Bar Coater ■ Test Coating Equipment *For more details, please refer to the catalog or feel free to contact us.
It is a small, easy-to-coat device developed for testing purposes.
■Device Overview This machine is a device that allows for the easy application of coating solutions, such as battery materials, onto metal foils using direct coating. The coating thickness varies depending on the conditions, but it is widely used for the application of materials for testing lithium-ion battery cathodes and anodes. ■Device Dimensions With dimensions of W1090 x D993 x H1800 (for a drying oven length of 300 mm), it is very compact, making it a space-saving option that does not require a specific installation location.
Thorough quality control with high-precision coating and new detection devices!
Our company uses advanced large coating machines to accommodate coating on wide substrates, which are among the few available in the country. We are also equipped with high-performance lamination capabilities, allowing us to flexibly handle processes such as pressing and thermal lamination. Additionally, we perform corona treatment to modify the liquid wettability of films through discharge, improving adhesion. 【Supported Materials】 ■ General protective films ■ UV tape for glass foil processing (single-sided 3 layers, double-sided 5 layers) ■ Protective films (used during processing and storage in LCD screen manufacturing) ■ Functional films (used for touch panel displays in digital devices) ■ Polarizing films (used for touch panel displays in digital devices) and more *For more details, please download the PDF or feel free to contact us.
The pipe feeder, which uses a roll supply for measuring and smoothing excess coating liquid with a wire bar, also employs a fountain nozzle that reduces costs.
We would like to introduce "Barcoater," which we handle. It is suitable for low-viscosity coatings, and adjusting the coating amount is easy with the exchange of wire bars. We offer products such as "Roll Supply," which measures and smooths excess coating liquid with a wire bar, and "Pipe Feeder," which uses a cost-effective fountain nozzle. Please feel free to contact us if you have any inquiries. 【Specifications (partial)】 ■ Roll Supply - Speed: Max. 130m/min - Applicable substrates: Various papers, films, etc. ■ Pipe Feeder - Speed: Max. 200m/min - Applicable substrates: Various papers, films, etc. *For more details, please download the PDF or feel free to contact us.
Excellent thin film coating performance! A coater with outstanding reproducibility due to high-precision design.
The "FKG Coater" is a coating device with excellent thin film coating performance. It features easy roll and doctor blade replacement, as well as outstanding reproducibility due to its high-precision design. It is ideal for applications such as optical film products, hard coat films, in-mold films, energy-related coatings, overcoats, and anchor coats. 【Features】 - No damage to the substrate - No transfer of the plate pattern - Easy roll and doctor blade replacement For more details, please contact us or download the catalog.
Functions as a compact production machine! A lab coating machine that supports corporate research and development.
"Smart Lab" is a highly demanded lab coating device (coater) that supports corporate research and development. It can be repurposed for the production of marketing samples aimed at new product development. Despite its compact design, it encompasses the entire production line including coater, floating, and unwinding/rewinding devices, making it sufficiently functional as a production machine depending on the intended product. 【Features】 ○ High-precision design suitable for research and trial applications ○ Lineup of various cassette change coater options ○ Various drying methods (drying nozzles can be selected) ○ Compact design that can be installed in various locations ○ Cleanroom compatible For more details, please contact us or download the catalog.
We propose equipment that balances suitable cost and quality! Featuring production coaters and micro gravure units, among others.
This catalog introduces the products handled by Kōi Seiki Co., Ltd. It features custom-made machines that balance performance and low cost, such as the "Production Coater," as well as the "Development Test Coater," designed for long-term use in various applications, and the "Micro Gravure Unit," which enables micro gravure coating while utilizing existing equipment. Please use this for selecting products. [Featured Products (Partial)] ■ Production Coater ■ Development Test Coater ■ Micro Gravure Unit ■ High-Precision Sheet Type Coater "β-coater" ■ Multipurpose Coating Machine "μ-Coater350" *For more details, please refer to the PDF document or feel free to contact us.
Distribution of slides used in the webinar.
On November 17, 2021, I participated in the Converting Webinar Week organized by the Processing Technology Research Association. I have compiled the slides used during that time into a handout format. Here is a list of the cases introduced this time: 1. Providing total solutions from powder slurry to sheet formation. 2. Custom solutions for a wide range of film thickness characteristics using movable slot dies. 3. Design proposals for good handling during the setup of wide, large rolls. We have prepared proposals to address cases that could not be fully introduced on the day and to resolve issues specific to each customer. We look forward to your inquiries!
![[Free demo available for a limited time] Demonstration machine 'TC-2'](https://image.mono.ipros.com/public/product/image/72b/2000908679/IPROS31836578239276026954.png?w=280&h=280)
Introducing demonstration machines that can be used in a variety of industries such as MLCC, functional films, and secondary batteries! [Free catalog available]
The "TC-2" is a demonstration machine packed with our unique technology, designed for use by a wide variety of industries. 【For these kinds of problems】 ■ There is no opportunity to see or touch the actual machine when considering the introduction of large equipment. ■ I want to try applying it myself, but it's difficult to conduct verification. 【Features】 ■ Capable of handling thin and medium films with the same equipment. ■ The area before the drying oven is converted to a suction roll after coating. ・ By separating the tension between the coating section and the drying oven, wet coating can be performed without being affected by substrate changes in the drying oven. ■ The drying oven uses roll support to achieve low-tension transport. ・ Delicate substrates can also be transported. ■ A drying method is adopted to promote stable molding even with medium film thickness. ★ For customers considering the introduction of the equipment, we offer a free coating demonstration for the first time. ※ During the coating demonstration, mono pumps and diaphragm pumps are available for loan (consultation required). * For more details, please refer to the related links or feel free to contact us.
![[Purpose-Specific Guide] I want to achieve a thin and highly uniform coating.](https://image.mono.ipros.com/public/product/image/b6c/2001091023/IPROS08609752114026268208.png?w=280&h=280)
We recommend coating using the micro-gravure method! Achieve a smooth and uniform coating.
We would like to introduce our micro gravure coating method, which we propose for those who want to achieve a thin and highly uniform coating. This method excels in all aspects of thin films, uniformity, and stability. It not only allows for parameter settings tailored to the line count and unit but also assesses the materials of the reducer and rolls, as well as the tension, to achieve a smooth and uniform coating. Our company has accumulated know-how that leverages the advantages of this method, enabling us to make suitable proposals for our customers. 【Features】 ■ Demonstrations are available at the Omura Research Institute and the Ebina showroom. ■ Individual sales of micro gravure coating head units are also possible. *For more details, please refer to the PDF materials or feel free to contact us.
